Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

PMAOPS329B Mapping and Delivery Guide
Produce product using liquid extraction

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency PMAOPS329B - Produce product using liquid extraction
Description A typical example of liquid extraction occurs in a natural gas processing plant and contains an absorber, de-ethaniser tower, turbo expander compressor, cold separator vessel and various plate fin type heat exchangers. An operations technician would be monitoring and controlling this process in order to achieve condensation of all the desired product to meet a predetermined specification.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application The turbo expander and absorber tower can be considered to be the heart and lungs of the unit. Cryogenic absorbers may be trayed or packed and will be designed to provide sufficient vapour liquid contact to achieve the required overheads and bottoms product specification.The operations technician will be able to:identify and correct operational problemsdetermine the impact of composition changesliaise with maintenance to schedule equipment availability.This competency would be undertaken within a team environment and in conjunction with the overall control of the product being produced.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work.
  • Identify work requirements
  • Identify and control hazards
  • Coordinate with appropriate personnel
       
Element: Bring system on line.
  • Bring process equipment into operational condition, ensuring that all trays, columns and heat exchangers are operating within their specified parameters
  • Make ready liquid extraction systems and related equipment and bring on line during start-up
  • Apply a knowledge of turbo expander and Joule Thomson theories and principles to the safe operation of the system.
       
Element: Monitor liquid extraction process.
  • Identify cryogenic products and any other hazards to determine what safety requirements may be necessary
  • Transfer product to the next stage of the production process.
  • Monitor the product variables, ensuring they stay within specification
  • Check process equipment, including pumps, compressors and heat exchangers, and keep within operating parameters
  • Record product and equipment deviations.
  • Take appropriate action
       
Element: Isolate and de-isolate plant.
  • Isolate plant
  • Make safe for required work
  • Check plant is ready to be returned to service
  • Prepare plant for return to service.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment of this unit should include demonstrated competence on actual plant and equipment in a work environment. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations, which will include disruptions to normal, smooth operation.

Simulation may be required to allow for assessment of parts of this unit. Simulation should be based on the actual plant and will include walk-throughs of the relevant competency components. Simulations may also include the use of case studies/scenarios, role plays and 3D virtual reality interactive systems. In the case of evacuation training or training for competencies practised in life threatening situations, simulation may be used for the bulk of the training.

This unit of competency requires an application of the knowledge contained in the use of the liquid extraction and integral equipment, to the level needed to maintain control and recognise and resolve problems. This can be assessed through questioning and the use of what-if scenarios both on the plant (during demonstration of normal operations and walk-throughs of abnormal operations) and off the plant.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. The emphasis should be on the ability to stay out of trouble rather than on recovery from a disaster.

Consistent performance should be demonstrated. In particular look to see that:

early warning signs of equipment/processes needing attention or with potential problems are recognised

the range of possible causes can be identified and analysed and the most likely cause determined

appropriate action is taken to ensure a timely return to full performance

obvious problems in related plant areas are recognised and an appropriate contribution made to their solution.

These aspects may be best assessed using a range of scenarios/case studies/what-ifs as the stimulus with a walk-through forming part of the response. These assessment activities should include a range of problems, including new, unusual and improbable situations which may have been generated from the past incident history of the plant, incidents on similar plants around the world, hazard analysis activities and similar sources.

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of scenarios/case studies/what-ifs will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.

Method of assessment

In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units. Consider co-assessment with relevant fluid flow units.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This describes the essential skills and knowledge and their level, required for this unit.

Required skills

Competence also includes the ability to isolate the causes of problems to an item of equipment within the liquid extraction system and to distinguish between causes of problems/alarms/fault indications such as:

process gas variations

instrument failure/wrong reading

electrical failure

mechanical failure.

Required knowledge

The knowledge referred to in the Evidence Guide for this unit includes:

principles of operation of liquid extractors

product tolerances, limitations and specifications

systems operating parameters

process control philosophies and strategies

stabilisation principles

the basis of cryogenic operations.

physics and chemistry relevant to the process unit and the fluids involved

process parameters and limits, eg temperature, pressure, flow, pH

duty of care obligations

hierarchy of control

communication protocols, eg radio, phone, computer, paper, permissions/authorities

routine problems, faults and their resolution

relevant alarms and actions

plant process idiosyncrasies

all items on a schematic of the plant item and the function of each

correct methods of starting, stopping, operating and controlling plant

corrective action appropriate to the problem cause

function and troubleshooting of major components and their problems

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Codes of practice/ standards

Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.

Context

This unit of competency includes all such items of equipment and unit operations which form part of the liquid extraction system. For your plant this may include (select relevant items):

absorber tower

expanders/compressors

lube oil system

instrumentation

cold separator

pumps

fans

refrigeration systems or cryogenic systems.

Typical problems

Typical problems for your plant may include:

design temperature constraints

CO2 freezing

flooding.

Appropriate action

Appropriate action includes:

determining problems needing action

determining possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility to designated person.

Procedures

Procedures may be written, verbal, computer-based or in some other form. They include:

all work instructions

standard operating procedures

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

For the purposes of this Training Package, 'procedures' also includes good operating practice as may be defined by industry codes of practice (eg Responsible Care) and government regulations.

Health, safety and environment (HSE)

All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify work requirements 
Identify and control hazards 
Coordinate with appropriate personnel 
Bring process equipment into operational condition, ensuring that all trays, columns and heat exchangers are operating within their specified parameters 
Make ready liquid extraction systems and related equipment and bring on line during start-up 
Apply a knowledge of turbo expander and Joule Thomson theories and principles to the safe operation of the system. 
Identify cryogenic products and any other hazards to determine what safety requirements may be necessary 
Transfer product to the next stage of the production process. 
Monitor the product variables, ensuring they stay within specification 
Check process equipment, including pumps, compressors and heat exchangers, and keep within operating parameters 
Record product and equipment deviations. 
Take appropriate action 
Isolate plant 
Make safe for required work 
Check plant is ready to be returned to service 
Prepare plant for return to service. 

Forms

Assessment Cover Sheet

PMAOPS329B - Produce product using liquid extraction
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMAOPS329B - Produce product using liquid extraction

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: